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COVID-19

A Year Into Pandemic, Federal Officials Move to Better Protect Front-Line Workers

Federal officials announced new measures to help get fresh, new N95 masks to health care workers and expand their use in other industries after scientists argued that the highly protective masks are essential to keep workers safe from covid-19.

The changes come as U.S. mask-makers say the demand from hospitals is so sluggish that they鈥檝e laid off 2,000 workers and fear some new protective gear companies could collapse. Yet in a letter to lawmakers, hospitals cite ongoing concerns about scarce supplies, saying limits on which workers should get N95s must stay in place.

Among the new moves: The Food and Drug Administration plans to eventually revoke its approval of the widespread crisis-era practice of decontaminating N95 respirators and returning them to front-line workers to use again.

A Centers for Disease Control and Prevention official also announced a tweak to its guidelines, which used to say the protective N95 respirators were reserved for health workers. Now they are 鈥減rioritized鈥 for those workers but will be OK for bulk sales to other employers 鈥 a step that should boost overall demand.

A group of prominent scientists had written to the White House in February, saying a broader swath of U.S. workers need more protection from the airborne virus. And on March 1, U.S. mask-makers wrote to President Joe Biden of nearly 300 million N95 or equivalent respirators that were made in this country and sitting unused in warehouses.

KHN also reported that in January federal officials approved the export of U.S. N95s amid mounting unsold inventory, a move a nurses union leader called 鈥渦nconscionable.鈥

Lloyd Armbrust, president of the American Mask Manufacturers Association, took a career U-turn to launch Armbrust American and start making masks near Austin, Texas, last year, 鈥渃heap, flimsy鈥 personal protective equipment coming in from overseas: 鈥淲e 鈥 decided to take matters into our own hands.鈥 He said that he was gratified to see federal officials respond to U.S. mask-makers鈥 concerns and that he expects to see sales rise in coming months.

But he said it鈥檚 been a shock for the upstart industry to try and fail over many months to break into the U.S. health care market 鈥 dominated by large group purchasing organizations 鈥 where the preference to buy from China is ingrained.

鈥淲ho knows how many health care workers are getting infected, maybe dying, because of a logistics problem that doesn鈥檛 exist,鈥 he said. 鈥淭hat was very frustrating. As a human, that was hard for me to understand.鈥

Armbrust said about 50 the association represents reported in a survey that they鈥檝e collectively laid off about 2,000 workers in recent months amid sluggish demand. They expect some companies to fail.

Lloyd Armbrust, founder and CEO of Armbrust American.(Armbrust American)

Mike Bowen, vice president of Prestige Ameritech, another Texas-based N95 maker, said he has reduced production because he has 11 million masks on hand. 鈥淚 am waiting to see if [the] FDA announcement will make hospitals buy more N95s,鈥 he said by email. 鈥淚f they do, we鈥檒l make what they need. We have a lot of N95 manufacturing capacity.鈥

Yet even through last month, the American Hospital Association cited supply chain concerns and endorsed existing CDC guidelines that allow health workers to use a surgical mask unless performing an aerosol-generating procedure. (Although some experts now say a cough produces more aerosols than such procedures.)

Another change by the CDC would allow major retailers like Amazon to sell N95s in bulk to businesses outside the health care sector, said Maryann D鈥橝lessandro, director of the CDC鈥檚 National Institute for Occupational Safety and Health lab for personal protective technology.

Researchers and journalists have noted elevated workplace risk to bus drivers, meatpacking employees, and those in manufacturing and food processing who labor in crowded conditions.

D鈥橝lessandro said the agency also approved several models of durable that are meant to be reused, including, and signed a contract to add 375,000 to the Strategic National Stockpile.

That move might serve to protect more health care workers in the case of a variant surge or new pandemic. Health care workers were to five times more likely than the average person to get covid, studies have shown.

KHN and The Guardian counted more health care workers who died over the past 12 months, many of them people of color and most working outside of hospitals. In interviews with families and colleagues, dozens raised concerns about inadequate protective gear.

Throughout the pandemic, workers who used N95 respirators were routinely asked to put them in a brown paper sack so they could be disinfected by gas, UV light or other means and then returned to them to wear again. Nurses have complained that the respirators, which are designed to be used once, come back misshapen or with a chemical odor.

The FDA on Friday to health care providers urging them to 鈥渢ransition away from crisis capacity conservation strategies,鈥 including the disinfection and reuse of disposable N95s.

The letter is one step toward revoking the 鈥渆mergency use authorizations鈥 that allowed companies to disinfect and reuse N95s, said Suzanne Schwartz, director of the FDA鈥檚 Office of Strategic Partnerships and Technology Innovation.

鈥淭hat was never intended to be anything other than a crisis measure,鈥 Schwartz said in an interview. 鈥淲e want to be sure health care facilities are getting themselves in a situation where they have respirators or reusables in stock.鈥

Surveys by National Nurses United from November and February show that about 80% of nurses reported using reprocessed respirators.

The changes are 鈥渢iny steps鈥 in the right direction but fall short of what鈥檚 needed to fully protect nurses, said Jane Thomason, lead industrial hygienist for National Nurses United.

She said about half of more than 9,000 nurses surveyed report working in hospitals where patients are not universally screened for covid, presenting the potential for pre- or asymptomatic patients to infect staffers.

The CDC guidance updated in February advising health workers to use N95s or well-fitted masks to care for covid patients remains nonbinding, she said, allowing employers to outfit nurses and other health workers in surgical masks instead of more protective N95s.

The practice has been controversial even after the initial supply chain collapse. Doctors reacted strongly to a recent held by the University of Calgary where two academics pointed to evidence that covid is airborne 鈥斅爉eriting N95 protection for front-line health workers.听

Another doctor argued that the coronavirus is primarily spread by droplets 鈥 a position .听

Nurses called for a high level of protection against an airborne virus, but in many places have had to get it or go without.

Since last summer, mounting evidence has shown that health care workers in surgical masks were than those in respirators the coronavirus. and those pinpointed specific instances when a patient or visitor in a surgical mask infected health care workers who also wore a surgical mask.听

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